Superflat technology
and grinding & polishing concrete floor
- High efficiency
- Low maintenance
- Long term performance
- Increased impact strength
Our company, with the grinding plans, comply with relevant regulations according to customer requirements. It meets the flatness requirements for normal operation of the forklift and greatly reduces equipment maintenance costs.
Superflat
- Laser Grinding to achieve superflat
- Laser Milling Machine can use on the New and Old Concrete floor
- Better flatness than the laser concrete paver
- Lower cost
Superflat
Application
What is Superflat?
- According to ASTM E 1155 – F-Numbers （FM1） FF 45 and FL 40
- FF – Flatness
- FL – Levelness
- A higher number indicates a better flatness or levelness
Laser Milling And Grinding Machine
Laser Milling And Grinding Machine is the first kind of model introduced by us. With laser detection and automatic intelligent adjustment, it can efficiently solve the issues of the flatness and levelness of the concrete floor with tolerance controlled within +/- 1mm.
4 in 1 function
Milling Machine
Grinding Machine
Shot blasting Machine
Multi-Blade sawing machine
1. Planetary axial operation design:
High-precision helical gear star design, revolution operation and axial synchronous operation, combined with milling and grinding characteristics, to improve the removal depth and full removal of the ground.
2. Intelligent laser control system:
Intelligent laser control system, high-precision laser receiving device and servo motor adjustment system ensure high-precision processing of the ground.
3. Intelligent level adjustment:
Equipped with a gyroscope device to adjust the horizontal level of the fuselage, combined with a unique fuselage adjustment device, it can meet different requirements for construction operations.
4. Scientific control system:
The machine control panel integrates various control units, and is equipped with data analysis and monitoring to ensure the normal use of the machine under load and harsh construction environments.
5. Efficient construction operation:
The product has a working width of 640mm, and the maximum removal depth of a single operation reaches 20mm to ensure high construction performance of the machine and improve the flatness of the ground construction.
Use Laser Milling And Grinding Machine to meet the extremely high requirements for floor flatness between the aisle of high-level shelves, and also meet the standards for AGV. Compared with other solutions, this Laser Milling And Grinding Machine can be applied directly on the floor, eliminating the need for multiple leveling or grinding procedures. In addition, if used as a general floor preparation treatment, it can solve the problem of flatness of the concrete surface grinding and improve the effect of the floor decoration at the same time.
Why Grinding and densifying?
Have you ever encountered this kind of cement floor – the dust on the ground can never be cleaned completely; if it is not damaged, once there is damage, the entire ground will face endless damage. Have you ever thought about: Where does the endless dust come from? Why does damage become more and more serious once it occurs?
Everyone knows that newly poured concrete requires plastering and polishing work. The ground is compacted through the cyclic operation of the trowel disc and the cement slurry is lifted to the surface, commonly known as “slurry lifting”. Cement slurry is the most precious part of the concrete floor. Part of the cement contains a large amount of cement components that react chemically with the curing agent. The quality of the slurry will determine the final quality, aesthetics and durability of the floor.
Concrete floor Grinding Process
1. Grinding
Ground grinding and smoothing: According to the customer requirements and on-site conditions, the grinding machine is selected for dry grinding or wet grinding to achieve the surface exposed aggregate required by the customer.
Leveling of concrete floor: The level can be lowered by 1 to 30 mm according to customer requirements.
Our company also provides Superflat Grinding Technology, please go here for details.
Grinding machine
The machine adopts an all-gear rotation method and a high-power motor, which has strong reliability and strong grinding force which can greatly improving work efficiency.
2. Sealer Densifier handener
The next step is to densify the floor with RetroPlate. RetroPlate penetrates the concrete and chemically reacts to harden and densify the floor by filling-in pores and creating a dense surface. Densification is key to the long-term benefits of polished concrete. Many densifiers on the market claim to work for polished concrete, but there is only one RetroPlate.
3. Polishing
This step is to polish the floor with progressively finer diamond grits. This polishing procedure is what produces the floor’s sheen. A floor can be polished to a flat (ground), satin (honed), polished or highly polished finish. Adding color or seeded material allows for unlimited possibilities in design.
4. Cleaning
- CreteClean Plus with Scar Guard – Single Dose makes cleaning your floors convenient and easy.
- Simply empty the contents of any single-dose container into the appropriate size cleaning tank or bucket, add fresh water
- Enhances regular concrete, densified concrete and densified-polished concrete floors
- Benefits in convenience, safety and cost-savings
Showcase
Grinding on concrete surface
FAQ
1) Why does the Floor Need to be Flat?
In a Very Narrow Aisle (VNA), flatness is extremely important for both the safety of the driver and the efficiency of your operation.
The higher the Forklift Trucks goes, the more it will lean if the floor is not flat.
The continuous strain on the forklift’s components, including joints and bearings, can result in significant damage and have a substantial impact on maintenance costs.
2) Top three reasons why you should use Concrete Grinding:
Productivity:
It is possible to increase the number of pallets picked per hour by optimizing the speed of narrow aisle trucks moving through the aisles. However, uneven floors can hinder this process, as slower speeds are necessary to prevent collisions with racking, ultimately slowing down the distribution of goods.
Safety:
Indeed, a level floor not only enhances productivity but also contributes to a safer work environment. By engaging our concrete floor grinding services, you can mitigate the risks associated with narrow aisle trucks impacting racking or deviating from their guidance systems. Additionally, operators of man-up vehicles benefit from increased safety. Consequently, the likelihood of injuries or damage to personnel or products is significantly reduced.
Reduced vehicle wear and maintenance:
Concrete Grinding can significantly enhance the smoothness of your warehouse floors, resulting in reduced impact on your trucks and other vehicles that utilize the aisles. Repairing or replacing damaged trucks can be costly, so it is prudent to take preventive measures to avoid these unnecessary expenses.
